PGL-B Spray Drying Granulator -Boiling drying granulator | Laboratory boiling granulator | One step granulator price | Efficient rotary extrusion granulator | Multi layer vibrating fluidized bed dryer manufacturer - Jiangsu Pengduo Machinery Technology Co., Ltd

Details

Summary
The equipment integrates spray, drying, fluidization and granulation. The one-step granulation multi fluid atomizer is more suitable for products with polysaccharide, high viscosity or thermoplasticity. The structure of spray drying chamber, capture chamber, fluidized bed and secondary air supply system has been significantly modified, and the characteristics of spray drying have been appropriately displayed. Design, manufacture, and layout in accordance with GMP requirements. Realize the continuous spray process of the extract, improve the drying intensity of spray, and overcome the "dead bed".
Operational principle
It is suitable for the preparation of traditional Chinese patent medicines and simple preparations; Intermediate, capsule, tablet granules, or coating of granules.
Simultaneously widely used in the one-step granulation and particle coating of liquid materials in the chemical and food industries.
Application scope
Pharmaceutical industry: tablets, granules, capsules, granules; Low sugar, sugar free traditional Chinese patent medicines and simple preparations granules;
Food: cocoa, coffee, milk powder, granulated fruit juice, seasonings, etc;
Other industries: pesticides, feed, fertilizers, pigments, dyes, etc.
Product features
It integrates spray drying/fluidization granulation to realize one-step granulation of liquid materials; It adopts spray process, especially suitable for micro auxiliary materials and heat sensitive materials, and its efficiency is 1-2 times higher than that of FL boiling granulator; Some products have a final moisture content of up to 0.1% and are equipped with a powder return device, with a granulation rate of ≥ 85% and the ability to produce 0.2-2mm particles; Improved design of internal hybrid multi fluid atomizer, capable of handling some specific weights up to 1.3g/cm ³ The extract. At present, this series of products has achieved PGL-150B, and each batch can handle 500kg.

Parameters

Project		Unit model	PGL-3B	PGL-5B	PGL-10B	PGL-20B	PGL-30B	PGL-80B	PGL-120B
Liquid extract	less	kg/h	2	4	5	10	20	40	55
Liquid extract	more	kg/h	4	6	15	30	40	80	120
Boiling ability	less	Kg/batch	2	6	10	30	60	100	150
Boiling ability	more	Kg/batch	6	15	30	80	160	250	450
Liquid specific gravity		kg/L	≤1.30
Quantity of raw material containers		L	26	50	220	420	620	980	1600
Container diameter		mm	400	550	770	1000	1200	1400	1600
Induced draft fan power		kw	4.0	5.5	7.5	15	22	30	45
Auxiliary fan power		kw	0.35	0.75	0.75	1.20	2.20	2.20	4
Steam	Consumption	kg/h	40	70	99	210	300	366	465
Steam	pressure	Mpa	0.1-0.4
Electric heating power		kw	9	15	21	25.5	51.5	60	75
Compressed air	Consumption	m3/min	0.9	0.9	0.9	0.9	1.1	1.3	1.8
Compressed air	pressure	Mpa	0.1-0.4
Operating temperature		℃	Room temperature -130 ℃ automatic adjustment
Product moisture		%	≤0.5%
Material yield rate		%	≥99%
Equipment noise		dB	≤75
Host size	Φ	mm	400	550	770	1000	1200	1400	1600
	H1	mm	940	1050	1070	1180	1620	1620	1690
	H2	mm	2100	2400	2680	3150	3630	4120	4740
	H3	mm	2450	2750	3020	3700	4100	4770	5150
	B	mm	740	890	1110	1420	1600	1820	2100
Weight		kg	500	800	1200	1500	2000	2500	3000

Selection example: It is required that the processing flow extract amount I=120kg (with a solid content of 30%) and the seed amount II=60kg per batch. The theoretical finished product amount M=mI+mII=120kg * 30%+60kg=96kg can be obtained from I and II, and the working time T=120kg/30kg/h=4h. The boiling amount can be found in the technical parameter column as the standard load range. Therefore, it is more suitable to choose PGL-30B type for completing two batches per shift.